- Wires measured to specifications are connected to measured tip spacers and form a single set
for each band. Each set consists of two 1/2 drivers and one reflector. There are two tip spacers for
each set. When connected all the pieces form a single set that is strung around the frame of the
beam.
- Insulated wire is used to provide protection in saltwater environments. The wires specified here is
pvc insulated and its characteristice are unique. Therefore, the specifications certainly will not
apply to bare copper wire and probably not to most other insulated wire either.
Parts needed
Tools needed
Measuring tape or ruler
Wire cutter/stripper
Needle nose pliers
Soldering iron
Solder
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#14 ga. pvc ins. Flexweave 150 ft
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0.075 Kevlar/Dacron cord, 18 ft
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1/4 2:1 heat shrink, 4 ft
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Click these photos to enlarge
Finished product
When strung on the frame
of spreader arms, each wire
set will look like this from
above. The wires sets will
nest inside each other with
the 20 meter band on the
outside and the 10 meter
band on the inside.
Using the Kevlar cord and
crimps, make a pair of these
for each band using the
lengths in the previous photo.
Lengths are between the
metal lugs on the ends.
Carefully label each pair so
as not to get them mixed up.
The lugs will be soldered to
the wires in the next step to
complete the wire set.
Solder a lug to one end of each
1/2 driver wire. Solder the other
end of each 1/2 driver wire to one
end of each Tip Spacer. Then
solder the other end of each Tip
spacer to the ends of the Reflector
wire. When the joints cool, slip the
heat shrink over the crimps and
with a hair dryer, match or other
heat source, shrink the shrink.
Repeat for each band, being
careful to label each one.
To print, Pull down File on main menu and click Print.
Six Steps to build it - Wire sets